Pastillation/scaling

As part of our contract pastillation process, we transform molten products into granules or pastilles, flakes or coarse sheets, depending on the customer's requirements.

Wage pastillation

Molten products in granular form

Produce dust-free and easy-to-dose solid molds

As part of our contract pastillation services, we convert molten products into granules or pastilles, flakes or coarse sheets, depending on customer requirements. By continuously converting the molten starting product into granulate form using cooling belts, we achieve an efficient conversion process with homogeneous quality in a continuous process.

The use of different brands of cooling belts and pastillation systems also ensures that the shape of the pastilles and therefore the end products can be individually influenced. Deliveries can be made by tanker to our 30 m³ tanks inside the hall. All tanks and pipes are heated right up to the feed roller. Segregation can be prevented by pumping around the tank containers. The solidified products are removed from the cooling belt by means of a removal knife and discharge by means of a full-blade screw conveyor.

A suction pneumatic system ensures that the products are cooled as a closed system. Alternatively, special containers such as buckets and cans can be made possible through the use of inclined conveyor belts.

Efficient belt cooling for tons of annual capacity

Ebbecke Verfahrenstechnik pastillierung icon

BELT LENGTHS

10 to 20 m

DELIVERY CONTAINERS

Tankers | IBCs | Barrel containers

COOLING

By means of a cooling sole in temperature ranges from 4 to 6 °C.

CAPACITIES

8,000 tons

Pastillation and scaling with Ebbecke's disease

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Worth knowing

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With our all-round service for logistics and shipping, we handle your product logistics completely in your corporate design – from packaging and labeling to loading and shipping.

Thanks to efficient processes and modern logistics systems, we ensure that your products reach your customers on time, safely and in line with your CI. Ebbecke does not make a visual appearance – your name, logo and image are the focus. We also implement individual requirements flexibly and reliably.

Find out more about our all-round service for logistics and shipping at Ebbecke …

Pastillation with the utmost confidentiality, state-of-the-art technology and precise know-how

Pastillation with know-how and high-tech

Depending on the product, industry and requirements, we work with different feeding systems, such as the efficient Rotoformer process. Additional equipment for grinding, crushing or shredding is not necessary. This lowers energy consumption, protects the environment and reduces your costs. The granulates produced in this way are dimensionally stable, have a homogeneous grain spectrum and are practically dust-free. The products granulated by Ebbecke Verfahrenstechnik are also free-flowing and can be easily transported, mixed, stored or further processed.

The handling from the initial state of the material to the finished pastillized product is delicate and technically complex. In order to achieve an end product with the properties desired or pre-formulated by the customer as cost-effectively as possible, several requirements must be met: firstly, the developers and employees must have in-depth process engineering knowledge. Secondly, high-tech must be used, as consistently high product quality can only be achieved with modern pastillation machines.

Trust

The following applies to all contract pastillation orders entrusted to us: Our employees know that the product properties and process technologies have been worked hard for by our industrial partners. They also know that this know-how often forms the basis of a business model or a successful product. Customer, product and processing data for contract manufacturing are therefore treated with the utmost confidentiality and discretion at Ebbecke. As part of the TIM concept (Total Industrial Management), Ebbecke is therefore the perfect outsourcing partner for any technical form of contract manufacturing.

Uncomplicated: Goods receipt and goods issue

Die Anlieferung der schmelzflüssigen Produkte kann sowohl mit Tankfahrzeugen als auch in IBCs erfolgen. Für eine sachgerechte Zwischenlagerung stehen bei der Ebbecke Verfahrenstechnik AG zwei beheizte Edelstahltanks mit einem Fassungsvermögen von jeweils 30 m³ zur Verfügung. Nach erfolgter Pastillierung wird das Endprodukt über eine Saugpneumatik in die gewünschten Gebinde abgefüllt. Dies können Big Bags, Oktabins, Drums, Säcke, Kartonagen oder auch Kleingebinde für den Endverbraucher sein.